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Battery Abuse Tests

Testing Resilience in Extreme Conditions: Comprehensive Abuse Tests for Battery Safety

Batteries must remain safe and functional even under extreme conditions, such as unusually high temperatures or mechanical stress. Performing such tests involves significant risks, especially when batteries can burn and explode. We offer the ability to perform all abuse tests under one roof with reproducible and safe test conditions - independent of external influences.
Ensure the durability and reliability of your batteries. Contact us for more information on our abuse testing services!

Reliable Testing Under Demanding Conditions: Abuse Tests for Your Battery Safety

Battery and module manufacturers, as well as cell producers, are faced with the challenge of testing their products safely under extreme conditions. However, many companies are hesitant to carry out their own tests due to the risk of explosion and the difficulty of achieving reproducible results. With our comprehensive testing procedures, you can ensure that your products meet the high market requirements.

Our services at a Glance:

  • Electrical Stress Tests
    We test your batteries and modules for short circuits, overcharging and deep discharging to ensure that they function safely even under extreme electrical loads.
  • Mechanical Abuse Tests
    With the help of mechanical tests such as crush tests, we check the structural integrity of your products and identify weak points under high mechanical stress.
  • Drop Tests
    We perform drop tests from up to 5 m in height to simulate falls and impacts, ensuring that your batteries and modules are robust and safe for everyday use.
  • Thermal Propagation Tests
    We perform thermal propagation tests with nail penetration and heating mats to test the behavior of your batteries under extreme thermal conditions.
  • Thermal Abuse Tests
    Our over-temperature and fire tests (e.g. with a liquid gas burner) ensure that your batteries and modules continue to function reliably at high temperatures.
As an independent testing service provider, we offer safe and controlled test conditions under one roof. In our state-of-the-art Battery Test Center, which is part of a global network, we combine the latest technologies with comprehensive testing services. With our temperature-controlled facilities and the largest fire chamber of its kind at 360 square meters, large enough to accommodate entire vehicles, we test not only individual components but also complete systems under constant and reproducible conditions. This allows us to test your batteries efficiently, in accordance with international standards and with an eye to the future.

Your Battery Safety Partner

  • We offer many years of experience and extensive know-how in conducting misuse tests for batteries, modules and cells.
  • Ensure the safety and quality of your products with our neutral and independent testing.
  • Take advantage of our centralized location and global network to efficiently test your products according to international safety standards.